15Khz high power Ultrasonic Welding Machine for Shower Welding
Introduction:
Ultrasonic welding machine with modes of time model and engry model, it can automatically track and display real-time frequency, with amplitude stepping function, welding amplitude range up to 10-100(1%accuracy). There is also amplitude compensation; welding quality management (time,energy mutual detection), including clear traceable welding records (operation statistics) to control your welding quality in real time. It also features transducer overload protection, mold impedance analysis and protection to protect your equipment. Powerful, high quality and high welding stability.
Welded materials are placed above each other on a suitable support plate, that they touch at required welding place. On the ultrasonic generator could be set required parameters of joint as the welding time, output power or overall output. Welding device is activated by the manual switches or by footswitch. After the switch is switching, the pneumatic tool is pressed welding tool (sonotrode) to the top welding part. With intensive ultrasound from the welding tool come to meltingdown and after that to joint of plastic material where they touch. Weld time is determined by switching time switch or set the weld time using the timer control, whichever is less. After joint is complete, the sonotrode for the short time press welding materials together to achieve the required joint strength. Then the sonotrode will return to the resting position. Because of the large number of existing plastic materials and their shapes is neccessary tested suitability of usage ultrasonic welding tool for concrete aplication. When thinner materials is welded in addition to set duration of weld, may also be needed to reduce output power of ultrasonic generator.
Application:
Auto parts | bumpers, air filters, car audios, foot pads, door panels, clutch forks |
Electric products | humidifiers, chargers, storage battery, telephones, sockets, flash discs |
Medical products | leucocyte filters, accurate liquid medicine filters, blood plasma separating cups |
Packaging and clothing | valve bags, paper cups, dairy food packing cases, bag belts, zippers |
Stationery and toy | ink boxes, file folders, name card holders, albums |
Device Characteristics:
a. Suitable for welding pp, ps, pe, pc, abs, pbt, etc.;
b. No need any adhesives or flux, and less heat consumption;
c. Easy operation, high efficiency, excellent outward appearance, and high strength;
d. AIRTAC pneumatic components durability;
e. Automatic and manual operating mode, convenient for adjusting;
Parameter:
| Frequency | Power | Welding distance | Input voltage | Air pressure | System language |
| 15Khz | 2500W/3000W/4000W/5000W | 75mm/100mm | 220V or 110V | 0.2-0.8Mpa | English/Chinese |
| 20Khz | 2000W/3000W | 75mm | 220V or 110V | 0.2-0.8Mpa | English/Chinese |
| 30Khz | 1000W | 75mm | 220V or 110V | 0.2-0.8Mpa | English/Chinese |
| 35Khz | 1000W | 75mm | 220V or 110V | 0.2-0.8Mpa | English/Chinese |
| 40Khz | 800W | 75mm | 220V or 110V | 0.2-0.8Mpa | English/Chinese |
Stand with pneumatic control
| Required air pressure | 1 to 6 Bar |
| Pneumatic plunger travel | max 100 mm |
| Height adjustment | 120 mm |
| Dimensions (l x w x h) | 200 x 360 x 700 mm |
| Weight | cca 55 kg |
Ultrasonic welding tools could be delivered with various design (area of joint, design of joint).
Advantages:
Real-time frequency automatic tracking
Welding mode: time, energy, ground
Amplitude step function
Welding amplitude 10%-100% adjustable (1% accuracy)
200V-240V constant output
Amplitude compensation
Mold impedance analysis + protection
Overload protection
Voltage protection (input)
Transducer voltage protection
Quality management (time, energy mutual detection)
Welding record (running statistics)
Equipment power is not false
4-core 32-bit processor
485 communication
Powerful, high quality, high welding stability, and other internal advantages cannot be enumerated.
Product Tags:
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15Khz High Power 6000W Ultrasonic Spot Welder Images
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